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Steel, rare earth and defense firms advance multi-billion dollar U.S. manufacturing projects

September 11, 2026, 8:41 pm   Source: Manufacturing Dive

A wave of industrial investment swept across the United States this week, with companies in steel, critical minerals, defense, and healthcare sectors announcing new facilities, expansions, or resumed operations. As reported by Manufacturing Dive, US Steel restarted its Gary, Indiana blast furnace following a major overhaul, while USA Rare Earth broke ground on a large-scale processing plant in South Carolina. Other manufacturers including Array Technologies, Covenant Defense, Siemens Healthineers, SteelFab, and Curia also marked milestones in their domestic production capabilities.

What it means

The resumption of operations at US Steel’s Blast Furnace 14 in Gary, Indiana, marks the end of a seven-month outage that began in February. The $350 million reline project was completed after Nippon Steel finalized its acquisition of U.S. Steel. The furnace now has an annual hot metal production capacity of 2 million tons. During the relining work, the site employed a peak daily workforce of 1,000 workers.

In the critical minerals sector, USA Rare Earth began construction on an 800,000-square-foot facility in Blacksburg, South Carolina. The company stated the $1.2 billion investment will create 490 jobs and produce sintered neodymium-iron-boron magnets with an annual capacity of 6,400 metric tons, as well as 5,000 metric tons of strip-cast metal and alloy. Commissioning is expected to begin in 2028.

Array Technologies opened a new 216,000-square-foot manufacturing facility in Albuquerque, New Mexico. The $50 million project supports 300 jobs and produces components that qualify for the Section 45X Advanced Manufacturing Production Tax Credit under the Inflation Reduction Act. Nearby, Curia expanded its Albuquerque campus with a $200 million investment to support drug packaging operations.

In defense manufacturing, Covenant Defense opened a 105,000-square-foot factory in Dallas. The company has raised $250 million across three funding rounds and booked $150 million in orders. Production of the Anthem weapon system is targeted for the first quarter of 2027, with an annual ramp target of 5,000 units.

Siemens Healthineers completed construction and renovations at its Rockford, Tennessee campus. The project added 40,000 square feet to the facility, bringing the total size to 97,000 square feet, and included 7,500 square feet of renovated space. The company received a $930,000 economic development grant from Tennessee and expects to create 90 jobs in the Rockford area over the next five years.

Governor Josh Stein announced that SteelFab is expanding its Fayetteville, North Carolina location with a $19 million investment. The expansion adds 108,000 square feet of space and will create 38 jobs. SteelFab, which operates 15 facilities across the United States with a weekly fabrication capacity of 2,000 tons, received a $125,000 performance grant from Virginia for this expansion.

Key facts

  • $350 million: Cost of US Steel Blast Furnace 14 reline project in Gary, Indiana.
  • 2 million tons: Annual hot metal production capacity of the restarted blast furnace.
  • $1.2 billion: Investment amount for USA Rare Earth plant in Blacksburg, South Carolina.
  • 490 jobs: Expected employment from the USA Rare Earth facility.
  • 6,400 metric tons: Annual production capacity for sintered neodymium-iron-boron magnets at USA Rare Earth.
  • $50 million: Cost of Array Technologies’ new 216,000-square-foot facility in Albuquerque, New Mexico.
  • 300 jobs: Supported by the new Array Technologies manufacturing site.
  • First quarter of 2027: Expected start of production for Covenant Defense’s Anthem weapon system in Dallas.
  • $43.6 million: Investment amount for Siemens Healthineers expansion in Rockford, Tennessee.
  • 90 jobs: Expected creation in the Rockford area over five years from Siemens Healthineers.
  • $19 million: Investment by SteelFab for its Fayetteville, North Carolina expansion.
  • $200 million: Investment by Curia for its campus expansion in Albuquerque, New Mexico.

Source: Manufacturing Dive

Source: manufacturingdive.com

Read the full story at Manufacturing Dive